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INSTALLATION STEPS <br />Empire Slate tiles are designed and manufactured to duplicate <br />the look of natural slate. <br />1. Install Glacier Guard in all valleys, eaves, rake edges, hips, <br />ridges and protrusions. Gold Star Warranty* application requires <br />the use of Glacier Guard. <br />2. Install a minimum of 30 lb (13.6 kg) (ASTM D226 Type II or <br />ASTM D4869 Type IV) felt over the remaining area of the deck <br />surface. If a Class C roof is required, the 30 lb (13.6 kg) felt or equal <br />must be UL listed. Gold Star Warranty* application requires <br />the use of EcoStar Aqua Guard underlayment for a Class C roof <br />system. If a Class A roof is required, install GAF VersaShield® or <br />equivalent over the entire deck including areas already covered by <br />the Glacier Guard. Gold Star Warranty* application requires <br />the use of GAF VersaShield, or EcoStar-approved alternate, for a <br />Class A roof system. <br />3. Install metal edging at eaves and rake edges. Any corrosion <br />resistant metal edging is acceptable. Copper and stainless steel are <br />recommended. It should be noted that EcoStar Warranties do <br />NOT cover metal flashing. <br />Note: When using copper and stainless steel flashing material the <br />appropriate corresponding nails should be used. <br />4. A critical step is BENDING. Every tile that is installed must <br />be bent in a downward arch before applying it to the roof deck. <br />Whatever position the tile is in when fastened to the roof deck, is <br />the position it will maintain. It is recommended that each member <br />of the installation crew be instructed on how to bend the tile to <br />insure that it lies flat when fastened to the roof deck. While <br />grabbing the top of the tile (textured side up) with the right hand <br />and the bottom edge of the tile with the left hand, bend the tile <br />in a downward motion until the tile maintains arch. The tiles must <br />be curved under when installing. <br />5. Beginning at the eave edge, install a starter row of tiles with <br />two nails per tile (in location shown on tiles). 11/2” (38 mm) long <br />stainless steel ring shank roofing nails are recommended. Gold Star <br />Warranty* application requires the use of EcoStar Ring Shank <br />Fasteners. Maintain a minimum 3/8” (10 mm) gap between starter <br />tiles. <br />6. When using pneumatic nailing equipment, frequently check both <br />the depth and pressure setting, so nails are not over driven, causing <br />tiles to lift. Lifted tiles will diminish the aesthetic appearance of the <br />finished roof system. The nail should not dent the tile. <br />7. The initial layer of tiles becomes the starter row. This layer will <br />be completely covered by the next row to be installed. The starter <br />row may be installed either front side up or back side up. When the <br />first course of tile is installed, tiles must be offset half a tile to cover <br />the nails from the previous row. A minimum of 3/8” (10 mm) is <br />required between tiles and between tiles and protrusions. <br />8. CAUTION: Do not install the tiles with an upward curl. <br />Whatever position the tile is in when fastened to the roof deck, it <br />will maintain that position. It is required that each member of the <br />installation crew be instructed on how to bend the tile manually to <br />insure that it lies flat when fastened to the roof deck. <br />9. As the tiles are installed up the roof, the tile must be cut at rake <br />edges, valleys and projections. The tiles may be cut using a straight <br />edge and a utility or roofing knife. Once the tile has been scored <br />with a knife it can be snapped along the scored line. <br />10. As the tiles are installed up the roof slope, it is recommended <br />that lines be snapped both horizontally and vertically. The horizon- <br />tal lines will keep the tiles looking straight and uniform. The vertical <br />lines will keep the space between the tiles in line from row to row. <br />DO NOT USE RED CHALK. Red chalk will stain the tiles. <br />11. CAUTION: As the tiles are installed up the slope of the roof, the <br />installation should be constantly checked from the ground to ensure <br />there is no patterning developing and proper blending is occur- <br />ring. The warranty does NOT cover the aesthetic appearance of the <br />Niagara Shake roof installation. It is the responsibility of the applicator <br />to ensure that color/shading and quality of workmanship meets the <br />aestheticexpectations of the home/building owner. <br />12. Continue to install the tiles up the roof slope. Be sure to place <br />the nails directly in the position noted on the tiles. Stainless steel <br />ring shank nails are recommended. <br />For 10” (254 mm) Empire Slate tiles, there are two ways to install: <br />1) the entire project is 10” (254 mm) tile and the installation is the <br />same as the current 12” (305 mm) specification or 2) for a 10” <br />(254 mm) and 12” (305 mm) blend, mix the two sizes together for <br />desired random width look. Take caution when installing to ensure <br />enough coverage past nail heads of previous course. <br /> <br />Tiles can be slippery when wet, caution should be <br />exhibited with early morning dew, frost and after rain. <br />EcoStar suggests the use of toe boards, OSHA approved <br />harnesses and safety equipment at all times. <br /> <br />13. When all tiles have been applied to the roof slopes, the pre- <br />formed Empire Slate Hip & Ridge tiles are applied to all hips and <br />ridges. Empire Slate Hip & Ridge tiles are always installed <br />with a 6” (152 mm) exposure with two 2” (51 mm) or 21/2” (64 <br />mm) nails per tile. The use of ridge venting systems is highly recom- <br />mended. Mushroom cap style vents may be used, but ridge venting <br />provides better venting and improves the aesthetic appearance of <br />the roof system. Ridge venting must be installed before installing the <br />Empire Slate Hip & Ridge. When installing over ridge vent, Hip & <br />Ridge tiles are installed with 21/2” (64 mm) nails. <br />14. As work progresses up roof slopes, care should be taken to mini- <br />mize traffic over completed areas of the roof. The tiles will show <br />any mud or dirt tracked across them. This will cause aesthetic issues <br />with the completed appearance of the roof. It is the responsibility <br />of applicator or building owner to remove this mud or dirt. A mild <br />detergent should be used in combination with a bucket of water to <br />remove the mud or dirt. Clean water can then be used to finish the <br />cleaning process. Do not use any chemicals or solvents without first <br />checking with the EcoStar technical department. EcoStar is not <br />responsible for the cleaning of any tiles. <br /> <br /> <br /> *See www.ecostarllc.com for available warranties. <br />Empire Slate Installation Guide PLEASE REMEMBER TO BEND TILES