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CITY OF SOUTH BEND <br />The roof shall be a single 090 sheet of 5052-H32 alloy aluminum. The roof sheet <br />shall be completely welded to the extruded roof assembly. The use of multi - <br />section roofs shall not be acceptable due to the possibility of cracks causing <br />environmental intrusion. <br />The roof substructure assembly shall consist of four perimeter roof rail extrusions, <br />lateral roof bows and interconnecting comer caps. The roof rail extrusions shall <br />be engineered and designed by the primary manufacturer and shall be double <br />hollow of 6063-T6 .125 aluminum An integrated roof recess shall be incorporated <br />to create a smooth transition from the one piece roof sheet to the perimeter drip <br />rail. The perimeter drip rail shall be extruded as a design feature of the roof rail <br />extrusion. The roof rail extrusion shall overlay the side skin by one half inch. The <br />roof sheet shall be scam welded to the perimeter roof extrusion. The lateral roof <br />bows shall be two inch by two inch by.125 square extrusions of 6061-T6 alloy <br />aluminum. The structural members shall be located to support the roof skin on <br />fourteen inches between roof bows. The roof bows shall interconnect with the <br />roof rails and be continuously welded at all contact points. The finished roof shall <br />incorporate a machine rolled crown of not less than one and half inches in height <br />to provide additional strength and allow water run off, A one inch by two inch by <br />.125 6063-T6 extrusion shall be secured to the top of the vertical extrusions. The <br />perimeter extrusion shall be welded to the vertical structures with a minimum of <br />six inches of weld. An industrial adhesive shall be applied around the perimeter <br />before the roof assembly is mated to the sill. The roof structure shall be attached <br />to the sill and welded. To insure a complete contact with the industrial adhesive <br />mechanical fasteners shall be employed to cinch the roof structure to the sill. <br />The comer caps shall be designed to interlock with the roof perimeter, vertical <br />comer extrusions and roof sheet. The comer caps shall be cast aluminum made <br />from matched metal dies to insure a smooth and pleasing appearance. The caps <br />shall act as a stress relief device to absorb energy and disperse the force along the <br />roof extrusions in the event of a collision. The outer edge DOT lights shall be <br />installed as described in section 5. 1. <br />The comers of the modular body shall be designed and engineered by the primary <br />manufacturer and constructed of 6063-T6 alloy aluminum. The comer extrusion <br />shall be double hollow with a minimum thickness of . 125 and.250 at the outer <br />comer. The extrusion is designed with a unique forty five degree angled <br />appearance while maintaining very high strength and impact energy absorption. <br />A polyurethane sealer shall be applied to seal the crevice between the comer <br />extrusions and the side assemblies. <br />The side assemblies shall be reinforced utilizing 6061-T6 alloy aluminum two by <br />two box tubing, The side structures shall frame a perimeter around all door <br />10083-0016 08/27/18 <br />