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To produce a high quality paint finish and to comply with the paint manufacturer's <br />certification requirements for support of the warranty, the preparation and painting <br />process described below must be used. <br />Prior to initiating the surface preparation process, all hardware, handles, light <br />fixtures, door hinges, corner trim, etc. shall be removed from the body. Additionally, <br />any portion of the chassis, which does not require refinishing, shall be protected from <br />the ensuing process. <br />To rid the aluminum body of any extraneous materials or material impurities the <br />entire surface shall be washed and wiped dry with a certified wax and grease <br />remover. Excess weld material shall be removed by grinding all welds, seams, and <br />any other body imperfections. The entire surface shall then be sanded with 80 - 150 <br />grit dry sandpaper to provide good adhesion for any fillers and primers. The required <br />areas will be filled with approved premium lightweight filler and sanded smooth. A <br />premium polysurfacer will be applied directly over these areas to ensure adequate <br />base for application of primers. <br />The entire surface shall be cleaned again with certified wax and grease remover <br />before application of any primers. A self -etching primer shall be applied to provide a <br />base for adequate adherence of materials to be applied in subsequent steps of this <br />process. A high quality urethane primer surfacer shall then be applied. The entire <br />surface to receive topcoat will be sanded smooth to ensure a level and defect free <br />surface. <br />Door edges and doorjambs shall be prepared similarly to other body surfaces and <br />finish painted with a certified topcoat paint. The entire surface of vehicle body shall <br />be DA finish sanded with no coarser than 320 grit dry sandpaper. The surface shall <br />be washed and wiped once again with certified wax and grease remover and tacked <br />for application of urethane sealer. <br />A full wet coat of urethane primer sealer shall be applied and allowed to flash per <br />specifications. Basecoat color will be applied to ensure color correctness then <br />clearcoated with a minimum of 2 full wet coats of qualified urethane clearcoat and <br />baked at 140 degrees for 30 minutes. <br />Surfaces to receive striping and graphics shall then be sanded with 800 grit dry <br />sandpaper and masked off for application of additional color(s). Basecoat color shall <br />be applied to stripe and graphic areas until color is correct. Entire sanded surface <br />shall then be unmasked, inspected and receive a minimum of 2 full wet coats of <br />certified urethane clearcoat. Topcoat will be baked again at 140 degrees for 30 <br />minutes. <br />Body is then color sanded, compounded, buffed and polished to a smooth defect free <br />finish. <br />Upon final assembly, door hinges, hinge side of doorjambs and all stainless steel <br />mounting hardware shall be coated with ECK, a corrosion inhibitor and permanently <br />mounted to vehicle. <br />Y-Z- <br />25.2 BODY PAINT COLOR <br />59 <br />