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E3 <br />AMERICAN Fastite® Joint Pipe <br />Assembly Instructions <br />The AMERICAN Fastite Joint is a push - <br />on type joint meeting all the rigorous <br />requirements of AWWA C111. The <br />ANSI/AWWA C600 Standard covers in <br />detail the installation of ductile iron water <br />mains, including assembly instructions for <br />push -on joint pipe. <br />Field -cutting of AMERICAN Ductile Iron <br />Pipe can be easily performed, thus eliminat- <br />ing the necessity for factory -made special <br />lengths of Fastite pipe. The plain end of <br />Fastite pipe cut in the field requires little or <br />no preparation for assembly into the socket <br />of a mechanical joint fitting. Where a cut <br />pipe is to be assembled into a Fastite socket, <br />the required beveling or rounding of the <br />plain end can be easily accomplished by the <br />use of a portable grinding wheel or other <br />suitable apparatus. Methods of cutting duc- <br />tile iron pipe are described in Section 3. <br />The AMERICAN Fastite Joint requires <br />only one joint component, the rubber gas- <br />ket*, which when properly installed, fits snug- <br />ly in the gasket recess in the bell socket. A <br />special lubricant supplied with the pipe is <br />applied to the plain end and the inside surface <br />of the gasket before assembly. The pipe end <br />is tapered or rounded to provide self -centering <br />of the plain end in the gasket and ease of <br />assembly. A circumferential stripe on the plain <br />end provides a visual indication for checking <br />the proper insertion of the joint. The stripe, <br />shown in the photographs illustrating assem- <br />bly methods, passes fully into the bell when <br />the plain end is fully inserted into the socket <br />Photo 1 <br />with the two lengths of pipe in straight <br />alignment. Joints can then be safely deflected <br />up to the extent shown in Table No. 2-3. In <br />deflected joints, the stripe will typically be visi- <br />ble to some extent after assembly. <br />Easier assembly is effected if the pipe is <br />suspended an inch or so off the bottom of <br />the trench during the jointing operation. <br />The following instructions should be fol- <br />lowed in order to properly assemble the joints <br />and to fully realize the maximum speed and <br />ease of assembly of the Fastite Joint: <br />1. Clean socket and plain end thoroughly, <br />removing mud, gravel, or any other matter <br />that might cause the front of the gasket to <br />protrude into the path of the entering spigot. <br />2. Insert gasket fully into the gasket recess <br />of the socket, large end of the gasket entering <br />first. Gasket may be installed with one or two <br />V-shaped folds as shown (Photo 1). After the <br />gasket is in place at the bottom, the top of the <br />gasket is positioned fully into the gasket recess. <br />Gaskets and lubricant to be installed in very <br />cold weather should be warmed first (as by <br />storage in a heated equipment cab or pick-up, <br />etc.) for optimum assembly. <br />3. Apply a thin film of regular AMERI- <br />CAN Fastite Joint Lubricant to the rounded or <br />tapered spigot end of the pipe, the immedi- <br />ate outside pipe surface between the stripe <br />and the nose of the pipe (Photo 2), and also <br />to the inside surface of the gasket. Special <br />AMERICAN Fastite Joint Lubricant intended <br />specifically for underwater or very wet instal- <br />lations can be supplied when requested. <br />Photo 2 <br />`Gaskets not used immediately should be stored in a cool location, out of direct sunlight. <br />2-10 <br />