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6105-T6 tube which is also fully MIG welded to the rear corner post. A minimum of eight (8) total 6 inch <br />vertical gussets, (1/4) inch thick will be installed to reinforce two (2) at each cross member and sidewall <br />tubes directly fore and aft of the axle. <br /> <br />FLOOR SYSTEM CANTILEVER BEAMS: There will be cantilever floor beams used at intermittent body <br />points running from the opposite main interior wall beam to the opposite exterior wall at the location <br />between exterior compartments. The use of cantilever beams increases the strength of the overall floor <br />system and support to the compartments. <br /> <br />6.7 Exception - DOOR SKIN: No welded seams are allowed, only one piece formed corners. The door <br />skin will be .090 inch thick, 5052-H32 aluminum sheet formed on all four sides utilizing an ACF Multi-flex <br />Corner Former Model MF 25 to create a crevice free surface for best paint adhesion and corrosion <br />resistance. The formed edges will not have elongation cracks due to forming and will maintain material <br />thickness uniformly over the entire sheet. The formed edges uniformly round off seamless for better <br />paint adhesion and aesthetic appeal that does not require cutting and welding in the corners. <br /> <br />DOOR FRAMING: The door frame will reinforce the perimeter of the skin pan. The extrusion will <br />incorporate a T-slot to receive an extruded, hollow, dual durometer closed cell UV protected TPV <br />gaskets with relief holes for even compression for a proper and complete seal from the door to the door <br />jamb. The gasket corners will be welded without using adhesives for bonding. The door frame extrusion <br />will also add torsion resistance to the door assembly. The door jamb extrusion and frame extrusion will <br />be cut 45 degree on each corner. Each of the four corners will incorporate a key way and spline that is <br />designed to drive into each corner and maintain a perfect 90 degree angle prior to welding. The door <br />castings will include gusset plates for additional support for the door construction. The door frame will <br />also incorporate a clearance way for UNF threaded blind fasteners for the door panels. The door panel <br />will not rest on the body of the blind fasteners. <br /> <br />FINAL DOOR ASSEMBLY: The door skin will be bonded to the frame assembly with an adhesive sealant in <br />addition to intermittent welding. For entry doors additional horizontal structure will be added to <br />maintain door skin flatness as well as penetration resistance in the event of a collision. The horizontal <br />members are extruded J-channel, 0.150 inch thick. A minimum of two horizontal members will be <br />welded in. A vertically oriented 0.150 inch thick formed hat-channel will be welded to the webs of both <br />horizontal channels for additional buckling resistance. Compartment doors will have a reinforcement <br />system of horizontal or horizontal/vertical structure added to maintain skin flatness and impact <br />resistance. <br /> <br />ENTRY DOOR WINDOW(S) OPENINGS: The entry door(s) will incorporate recessed areas that are <br />stamped into the outer door skin to allow for a flush window appearance and will not protrude with a lip <br />on the outer door skin of the modular body. <br /> <br />DOOR PANELS: The inside entry door panels will be made of .080 inch thick aluminum plate and will be <br />finished per these specifications later in this document. The center panel will be removable for easy lock <br />service/lubrication. The inside of the compartment door panels will be made of .080 inch thick polished <br />aluminum diamond plate. The edges of the door panel will be recessed into the door frame extrusion. <br />The panels will be fastened to the door frame with stainless steel, #10-32 UNF machine screws threaded <br />into aircraft quality blind fasteners. Each fastener will have an internal tooth lock washer to preclude <br />loosening.