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136 FAX: 610-534-3202 <br />SaSh Support SyStemS <br />© 2020 PGI. <br />1. In order to accept our 86A, 86B, 86C, 86D jambliners, <br />you must make a 5/8" wide x 5/8" deep square plough <br />along both sides of the sash. <br />DON'T REPLACE - REPAIR your old wood windows with <br />new, thermally-efficient, rattle-free jambliners! <br />WIDTH <br />To find the width of the sash opening, measure from inside jamb to <br />inside jamb. This measurement should be approximately 4" wider than <br />the glass width. <br />OPENING WIDTH <br />INSIDE OF HOUSE <br />HEIGHT <br />To find the height of the opening, measure from <br />the header to the sill at the inside edge of the <br />parting bead. This measurement is normally <br />about 6" greater than double the glass height. <br />Also needed is the longest opening height. <br />2. If you are replacing sash fitted with <br />ropes or chains, it will be necessary to <br />prepare your opening as follows: <br />a. Cut off ropes or chains. <br />b. Remove sash weight pulleys (four). <br />c. Remove side parting beads; <br /> save the head parting bead as it <br /> will be reused. <br />If you are only replacing defective or <br />worn balances, you will need <br />to remove all existing hardware <br />and make room for your new <br />sash/balance system. <br />3. Set the lower and <br />upper sash on a chair <br />(per diagram) Note: sash <br />are upside down with the <br />interior (bare wood) towards <br />the chair back. <br />4. Pick up balances with angle <br />cut to top. Place balance with <br />sash platforms resting on <br />bottom of sash. Push sash <br />down about 1-1/2" - 2" below <br />top of balance and HOLD <br />FIRMLY. Note: you may find <br />an extra pair of hands helpful, <br />or wrap tape around sash and <br />balance to assist in handling. <br />5. Pick up balance with sash so that the interior <br />is facing you. Place the bottom of balance into <br />window frame until it butts outside stop, then <br />ease into position. Raise lower sash, thus <br />driving speed lock into header to secure the <br />balance. Tops of jambliner are slightly aligned <br />for easier installation. <br />6. Check for proper fit, TEST OPERATION. <br />Then replace stops, head parting bead and <br />remainder of the interior trim. <br />Sash Weight <br />Pulley <br />(remove) <br />Glass Height <br />Side <br />Parting <br />Bead <br />(remove) <br />Interior <br />Trim <br />(save) <br />Stool <br />Cap <br />(save) <br />• Vinyl jambliners can reduce air infiltration dramatically and increase the efficiency of wood windows by over 60%! <br />• They are an excellent option when your customer's wood sash are in good shape but balances, pulleys and <br /> weatherstripping are not sufficient. <br />• We offer a stocking program of tilt and non-tilt jambliners for 1-1/4" and 1-3/8" sash and can provide custom <br /> sizes for most window shapes. <br />• We also provide single and double hung custom made jambliners for 1-3/4" sash. These are used <br /> primarily for historical renovations. <br />• Please refer to our easy-to-use jambliner chart on page 137 to help you determine the jambliner most suited <br /> to your customer's needs. <br />• We also offer a number of options not shown in this catalog. Please contact your account manager <br /> for any special requests! <br />INTRODUCTION TO VINYL JAMBLINERS <br />HOW TO MEASURE YOUR EXISTING WINDOW OPENING <br />HOW TO INSTALL NON-TILT JAMBLINERS <br />Header <br />Sill