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f <br />Before starting the installation, remove plugs, covers or <br />seals from blower inlet and discharge connections and in• <br />spect the interior completely for dirt or foreign material. <br />If cleaning is required, finish by washing the cylinder, <br />headplates and impeller thoroughly with a petroleum sol- <br />vent such as DuPont Triclene D. After this, turn the drive <br />shaft by hand to make sure that the impellers turn freely <br />at all points. Anti -rust compound on the connection flanges <br />and drive shaft extension may also be removed at this time <br />with the same solvent. Then cover the flanges again to keep <br />out dirt until ready to connect the air piping. Washing out <br />is not required if the interior is found to be clean. The cor- <br />rosion inhibitor used will vaporize and disappear during <br />operation. <br />Care, plus consideration of all possible problems, will pay <br />dividends when arranging the blower mounting. This is <br />especially true when the blower is a "bare" unit, furnished <br />without a baseplate. The convenient procedure may be to <br />mount such a unit directly on a floor or small concrete pad, <br />but this generally produces least satisfactory results. It <br />definitely causes the most problems in leveling and <br />alignment, <br />Direct use of structural framing members is also not a <br />recommended mounting. If unavoidable, the members must <br />be rigidly reinforced when part of a building, and spring <br />type mountings should not be used. Noise transmission can <br />usually be reduced by use of a cork insulating pad 1 to 2 <br />inches (25 to 60 mm) thick. The pad should be supported by <br />a full steel plate attached to the structure, with a rigid con- <br />crete slab laid on top of the cork to carry the blower and <br />driver. <br />For a blower without base, it is recommended that a well <br />anchored and carefully leveled steel or cast iron mounting <br />plate be provided at the installation point. The plate should <br />be at least 1 inch (25 mm) thick, with Its top surface machined <br />flat, and large enough to provide leveling areas at one side <br />and one end after the blower is mounted. It should have pro- <br />perly sized studs or tapped holes located to match the <br />blower foot drilling. As an alternative, smaller plates at each <br />end of the blower may be used. This is more complicated <br />usually making leveling more difficult, and can produce twist <br />or strains in the blower. Use of a high quality machinist's <br />level is important. <br />With the mounting plate in place and leveled, set the <br />blower on it without bolting and check for rocking. If it is <br />not solid, determine the total thickness of shims required <br />under one foot to stop the rocking. Place half of this under <br />each of the diagonally -opposite short feet, and tighten the <br />mounting studs or screws. Rotate the drive shaft to make <br />sure the impellers still turn freely. If the blower is to be <br />direct coupled to a driving motor, consider the height of the <br />motor shaft and the necessity for it to be alligned very ac- <br />curately with the blower shaft. Best arrangement is for the <br />blower to be bolted directly to the mounting plate while the <br />driver is on shims of at least % inch (3 mm) thickness. This <br />allows adjustment of motor position in final shaft alignment <br />by varying the shim thicknesses. <br />When blower and driver have beet factory mounted on <br />a common baseplate, the assembly will have been properly <br />aligned and is to be treated as a unit for leveling purposes. <br />Satisfactory installation can be obtained by setting the <br />baseplate on a concrete slab that is rigid and free of vibra- <br />tion, and leveling the top of the base carefully in two direc- <br />tions so that it is free of twist. The slab must be provided <br />with suitable anchor bolts. The use of grouting under and <br />partly inside the base, after it has been carefully leveled <br />by shimming, is recommended. <br />It is possible for a base -mounted assembly to become <br />twisted during shipmen4 thus disturbing the original align- <br />ment. For this reason, make the following checks after the <br />base has been leveled and bolted down. Disconnect the drive <br />and rotate the blower shaft by hand. It should turn freely <br />at all points. Loosen the blower foot hold-down screws and <br />determine whether all feet are evenly in contact with the <br />base. If not, insert shims as required and again check for <br />free impeller rotation. Finally, if blower is direct coupled <br />to the driver, check shaft and coupling alignment carefully <br />and make any necessary corrections. <br />In planning the installation, and before setting the blower, <br />consider how piping arrangments are dictated by the blower <br />design and assembly. Drive shaft rotation is established ac- <br />cordingly, and is indicated by an arrow near the shaft. The <br />rotation cannot be reversed at will. Blower inlet flange has <br />cast marking on the flange outer diameter. Inlet piping <br />should be connected to this flange. <br />When a blower is DIRECT COUPLED to its driver, the <br />driver RPM must be selected or governed so as not to ex- <br />ceed the maximum speed rating of the blower. Refer to <br />LIMITATIONS for allowable speeds for various blower <br />sizes. A flexible type coupling should always be used to con- <br />nect the driver and blower shafts. <br />Coupling halves must be accurately aligned, and a suffi- <br />cient gap between shaft -ends provided so that side strains <br />and end thrust on either shaft are avoided or minimized. <br />This will require considerable care in the mounting of the <br />driver. The two shafts must be in as near perfect alignment <br />in all directions as possible, and the gap must be established <br />with the motor armature on its electrical center if end play <br />exists. <br />The following requirements for a good installation are <br />recommended. Coupling halves must be fitted to the two <br />shafts with an interference fit. Maximum deviation in off- <br />sete alignment of the shafts should not exceed .W5" (.13 mm) <br />total indicator reading, taken on the two coupling hubs. Max- <br />imum deviation from parallel of the inside coupling faces <br />should not exceed .001" (.03 mm) when checked at six points <br />around the coupling. <br />When a blower is BELT DRIVEN, the proper selection <br />of sheave diameters will result in the required blower speed. <br />This flexibility can lead to operating temperature problems <br />caused by blower speed being too low. Make sure the drive <br />speed selected is within the allowable range for the specific <br />blower size, as specified under LIMITATIONS. <br />Blower sheave minimum diameter is 13.2" (385 mm) and <br />maximum width is 7.19" (183 mm). <br />. Belt drive arrangements usually employ two or more V- <br />belts running in grooved sheaves. Installation of the driver <br />is less critical than for direct coupling, but its shaft must <br />be level and parallel with the blower shaft. The driver <br />should be mounted on the inlet side of a vertical blower <br />(horizontal piping) and on the side nearest to the shaft on <br />a horizontal blower. The driver must also be mounted on <br />an adjustable base to permit installing, adjusting and remov- <br />ing the V-belts. To position the driver correctly, both <br />sheaves need to be mounted on their shafts and the nominal <br />shaft center distance known for the belt lengths to be used. <br />Install the blower sheave so that its inner hub face is not <br />more than', inch W mm) from the drive end cover. The shaft <br />fit should be such that the sheave can be worked into place <br />5 <br />